Rocket Nozzle Plume Heating

Rocket Plume Heat Transfer

Thermal Desktop® is commonly used for thermal analyses of spacecraft and propulsion systems. Less frequently, these tools are used for calculating the temperatures in supersonic exhaust nozzles, such as those in rockets or thrusters.

The temperature of the nozzle wall is an important aspect of rocket design. The exhaust-gas temperature typically exceeds the maximum allowable temperature of the nozzle wall material. The ability to estimate the wall temperature allows the design of a cooling system.

Four types of cooling systems can be modeled in Thermal Desktop: heat sink; thermal radiation; even regenerative (using FloCAD®). A difficult part of modeling the cooling system is approximating the heat transfer from the plume to the nozzle wall. The convective film coefficient can be estimated through a number of methods (Bartz equation, TDK boundary layer technique, etc); the coefficient is highly dependent on the axial location within the nozzle.

Rocket nozzle segments

    C&R Thermal Desktop® Model of a Radiating Nozzle

 

The steady-state solution is presented below. Note the increased temperatures on the front right side of the nozzle caused by variation in the heat transfer coefficient, called streaking. The radiating section of the nozzle shows varying wall temperatures as a result of the changing heat transfer coefficient.

When compared to the actual system, the convective heat fluxes for the radiating portion of the nozzle are underestimated by about 20%. These are reasonable results based on simplification of the geometry (no structural reinforcements were included) and assumptions made within the fluid properties and equilibrium reactions. The correction factor mentioned above could be adjusted to remove this error or provide a safety factor: a key benefit of model parameterization.

Rocket nozzle temperature results with streaking

   Steady-State Results of Plume Convection in a Radiating Nozzle Using the Bartz Equation with Streaking

 

Expansions of the model could be:

  • Adding regenerative cooling in place of the fixed-temperature boundary condition
  • Adding surfaces representing the throat (a torus, perhaps) and the combustion chamber
  • Adding material properties to the inner wall of the nozzle or throat to evaluate recession of the material
  • Adding a second, concentric surface around the nozzle and mapping solid elements between the surfaces to form a heat sink nozzle
  • Mapping the results to a NASTRAN or ANSYS structural FE model

 

 

Simulating Tanks and Vessels (click to register)

Tuesday October 22, 9am MT (8am PT, 11am ET)

This webinar explains options for modeling partially-full tanks, cryostats, and other vessels using TD/FloCAD. Topics include phasic nonequilibrium ("twinned tanks"), initializing two-phase mixtures, Ports, and Compartments, HTP (enclosure) ties for heat transfer, and thermally-stratified tanks.

Prerequisite: Introduction to Two-phase Flow webinar

 

Pipeline Simulation Options (click to register)

Thursday October 24, 9am MT (8am PT, 11am ET)

This webinar covers options for modeling pipelines using FloCAD Pipes. Topics include the various Pipe form options including choices for walls and heat transfer, customization and initialization, Ports with Pipes, and various options for dealing with horizontal and vertical two-phase flows including chilldown and purging.

Prerequisite: Introduction to Two-phase Flow webinar