Most radiation analysis tools in use in the aerospace industry assume that grey conditions hold. That is, over the range of temperatures considered, optical properties are assumed to have a constant value with respect to wavelength. This reasonable approximation for systems that are near room temperature may show significant error at temperature extremes, particulary for conductive materials at cryogenic temperatures. Other areas where non-grey analysis may be appropriate is in furnace and lamp design, and in systems with specialized optical filters such as thermalphotovoltaics.

Thermal engineering has long been left out of the concurrent engineering environment dominated by CAD (computer aided design) and FEM (finite element method) software.  Current tools attempt to force the thermal design process into an environment primarily created to support structural analysis, which results in inappropriate thermal models. As a result, many thermal engineers either build models “by hand” or use geometric user interfaces that are separate from and have little useful connection, if any, to CAD and FEM systems.