Liquid Oxygen Turbopump

Turbomachinery System Validation Case: Advanced Liquid Oxygen Turbopump

A new advanced-cycle rocket engine system has recently undergone testing for the United States Government. The system uses liquid hydrogen and liquid oxygen propellants. This engine system represents a fundamental advance in the state-of-the-art in both system and component-level technologies.

A modeling task was recently undertaken in an attempt to validate SINDA/FLUINT Version 5.0 against the Oxidizer Turbopump of the above-mentioned rocket engine system. A model of the Oxidizer Turbopump and its components was constructed in Thermal Desktop. This model is relatively detailed and includes inducer and impeller pumping elements, fluid-operated bearings, hot-gas turbine drive system, and the internal axial thrust control system. Data for this model was obtained from design reports and engineering drawings. Since the purpose of this modeling exercise was validation of a new computational tool, no attempt was made to tune or otherwise adjust the model to fit experimental data. Formulation of the model elements was limited to “best practices” available. The hardware being simulated is under ITAR export control, so no detailed description can be provided in published form.

Steady State (Primary and Secondary Flows, Axial Thrust Control)

When the model was compared to “flange-to-flange” experimental data (both pump and turbine through-flow under varying circumstances), differences between the model and experimental data were negligible (usually less than 1%).

A more demanding validation test is that of modeling the turbopump internal (or “secondary”) flows and axial thrust balance.

The model was used to simulate a number of steady-state operating points for which data existed. For flow through various bearings and seals (as well as the axial thrust control system), the differences between the model and data were typically less than 10%. It should be borne in mind that this constitutes 10% of a mass flow that is itself approximately 10% of the total pump through-flow. It could therefore be stated the differences between model and data for these secondary flows is in a range comparable to that of the “error bars” of the flow data.

Rotor Start-up Transient (Primary Flows, Torques)

A final validation with experiment consisted of comparison of model results with that of a transient run of the Oxidizer Turbopump. The period simulated began during the initial acceleration of the turbopump, and lasted until steady-state conditions were achieved—approximately 15 seconds. Data from the turbopump test was compared with simulation data at 4 points that represent characteristic “peaks” and “valleys” of the test. In particular, data on shaft speed, pump discharge pressure, and turbine exit temperature were compared to model predictions. The largest difference between model and test data at any given point was 13%. The quantity in question was the turbine exit temperature during the period of highest system acceleration. At all other times (and for all other parameters) the differences between model and data were between 1.5% and 9.5%, with 4% to 5% being a representative average.


SINDA/FLUINT V5.0 was used to simulate the behavior of an advanced Liquid Oxygen Turbopump. The model was built to simulate all of the major pump internal flows that affect efficiency and axial thrust. Validation with both steady-state and transient experimental data was conducted. The correlation with steady-state experimental data was relatively good, with negligible errors between model and data for flange-to-flange operating characteristics. Internal secondary flows and their influence on axial thrust were also modeled. The maximum error in steady-state axial thrust potential between model and data was approximately 4%. The correlation with data from a transient hot-fire test of the turbopump was also good. The maximum error between model and data for this test was 13% for the turbine exit temperature. This occurred when system acceleration was near its peak. The average differences between model and data for all other times of the transient was 4% to 5% for flange-to-flange interface parameters.

For More Information

The hardware being modeled in this exercise (and therefore the model) is under ITAR export control. US Government employees wishing to view the data may refer to SBIR Contract FA9300-06-M-3011. For non-government personnel, additional information is available via the contact list below.

Dave Mohr
D&E Propulsion and Power
Phone: 1-321-267-6296

FloCAD online training

Class times: May 2 & 4 from 10am to 2pm MT

Cost: $425

This online class will provide an introduction to fluid modeling components within FloCAD. The class will be held over a 2-day period, with daily sessions running approximately 4 hours each. The class uses a mixture of lecture, demonstrations, and self-paced tutorials to allow attendees to practice building fluid system models and interpreting results. The presentations will comprise 2 - 3 hours of each session, and the instructor will be available during the remainder of the time for questions during tutorials. Attendees must have basic working knowledge of SINDA and Thermal Desktop as these topics will not be covered but their usage is required for FloCAD.

Register here

Thermal Desktop, RadCAD, and TD Direct in-class training

Date: April 25-28, 2017, 8:00 a.m. to 5:00 p.m., daily
Location: Lakewood, CO

CRTech will be hosting introductory training for Thermal Desktop, RadCAD and TD Direct. Lecture and hands-on tutorials introduce attendees to basic Thermal Desktop and RadCAD usage and allow practice building models and interpreting results. The class will also introduce students to SpaceClaim direct modeling CAD interface and advanced meshing tools in TD Direct.

Daily Schedule

Day 1 and 2: Introduction to SINDA and Thermal Desktop
Day 3: Introduction to RadCAD
Day 4: Introduction to TD Direct

To learn more about this class and to register, visit our Training Page.

Anode and cathode of a flow battery

Using Sinaps? It is not too soon to get started with TD/FloCAD!

This webinar describes the process for converting from Sinaps to Thermal Desktop (TD) and FloCAD. This process includes using an exporter which works with Version 6.0 of the CRTech tool suite (expected to be released in May of 2017).

Come learn about the basics of TD/FloCAD, including many compelling features not available in Sinaps. The webinar will also cover how to manage the transition period, during which you may be using both programs simultaneously. This is also a chance to ask questions. 

If you missed this webinar, please contact us for the presentation material and recording.