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Thermally Stratified Cryogenic Tanks

Is the tank half empty or half full?

Even optimists have a tough time predicting the pressure within a cryogenic tank, much less sizing pressurant bottles and designing pressure control systems based on complex transient scenarios.

CFD tools can predict liquid positioning and, with lesser confidence, slow recirculations in the nearly-stagnant ullage (vapor/pressurant) and liquid zones. They often short-change thermodynamics (e.g., boiling, dissolution) and are too slow to simulate important transient events like fill, drain, and pressurization. Flow network codes, on the other hand, have difficulty with thermal stratification: fluid that is not well mixed (at the same pressure but with a gravity- or environmental heating-induced temperature gradient).

C&R has therefore developed unique methods in SINDA/FLUINT for handling the special needs of stratified ullage and liquid modeling, including treatment of the large uncertainties involved and all the important physics, such as:

1. liquid level-dependent variations in heat transfer (boiling vs. condensation, for example)

2. pool boiling, subcooled boiling, film and transition boiling (exceeding critical heat flux and Leidenfrost temperatures while filling a tank with warm walls)

3. diffusion-limited condensation, diffusion within the ullage, and dissolution/evolution of the pressurant into and out of the liquid

A sample problem is available which may be used as a starting point for a more customized case. Click on the picture (requires Windows Media Player) to see an animation of a vertical liquid oxygen tank as it fills, holds for 30 minutes, is pressurized by a high-pressure helium bottle, then drains rapidly. Combined with other SINDA/FLUINT features, such a model can be the terminus for a more detailed pressurization system model.

Click here to download the sample problem files and documentation, or contact C&R for more details. You will also need to download the following fluid property files.

Thermally Stratified Supercritical Tank with Boundary Layer

How full is a tank that has no liquid/vapor interface?

The above example focuses on treating the interactions of both phases with each other an the wall, including motions of the liquid level. It uses "free floating" control volumes, but neglects boundary layers.

A counterpoint example is available that uses fixed control volumes, and which includes boundary layer effects. In this sample, a tank has been filled 90% full of liquid hydrogen, and is then pressurized beyond the critical point such that the distinction between liquid and vapor disappears ... along with any concerns regarding treatment of individual phases, boiling, condensation, etc.

Click here to download the sample problem files and documentation, or contact C&R for more details. You will also need to download the following fluid property files: - parahydrogen with compressible liquid (f6034CL_parahyd.inc) - bottom include file (bottomCL.inc).

 

Customization and Consulting

C&R also provides consulting and custom software solutions to specifically meet your needs.





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